A progressive approach to predict shot peening process parameters for forming integral panel of Al7050-T7451

In this paper, a progressive approach to predict the multiple shot peening process parameters for complex integral panel is proposed. Firstly, the invariable parameters in the forming process including shot size, mass flow, peening distance and peening angle are determined according to the empirical and machine type. Then, the optimal value of air pressure for the whole shot peening is selected by the experimental data. Finally, the feeding speed for every shot peening path is predicted by regression equation. The integral panel part with thickness from 2 mm to 5 mm and curvature radius from 3200 mm to 16000 mm is taken as a research object, and four experiments are conducted. In order to design specimens for acquiring the forming data, one experiment is conducted to compare the curvature radius of the plate and stringer-structural specimens, which were peened along the middle of the two stringers. The most striking finding of this experiment is that the outer shape error range is below 3.9%, so the plate specimens can be used in predicting feeding speed of the integral panel. The second experiment is performed and results show that when the coverage reaches the limit of 80%, the minimum feeding speed is 50 mm/s. By this feeding speed, the forming curvature radius of the specimens with different thickness from the third experiment is measured and compared with the research object, and the optimal air pressure is 0.15 MPa. Then, the plate specimens with thickness from 2 mm to 5 mm are peened in the fourth experiment, and the measured curvature radius data are used to calculate the feeding speed of different shot peening path by regressive analysis method. The algorithm is validated by forming a test part and the average deviation is 0.496 mm. It is shown that the approach can realize the forming of the integral panel precisely.     

导流锥结构参数对燃气弹射筒内压力冲击平滑效果影响研究

针对导流锥结构参数对内弹道流场耦合影响问题，基于动态分层动网格技术，构建了含导弹运动和二次燃烧的内弹道数值模型，并验证了模型可靠性。解耦分析了导流锥半径、高度及冲击高度对内弹道流场特性和载荷的影响。结果表明：导流锥的结构直接决定燃气飞溅现象的产生和流场结构的紊乱程度，导流锥的半径、高度和冲击高度的改变会对燃气反射点的位置、二次燃烧的区域以及剧烈程度产生影响;结构优化后的导流锥，较大程度地缓解了冲击现象，获得了较好的平滑效果，筒底压力较实验装置降低了24.5%。     

高速加工的发展及其关键技术

介绍了高速加工技术的特点及发展，并重点介绍了高速主轴单元、高速加工进给系统、高速切削刀具材料等关键技术。     

夹杂物特征参数对拉伸载荷下超高强度钢裂纹萌生与扩展的影响

采用扫描电镜原位观测的方法,动态跟踪观察拉伸载荷作用下航空发动机轴类超高强度钢MA250中不同形状和尺寸的TiN夹杂导致裂纹萌生与扩展的微观行为,从微观角度分析拉伸载荷作用下夹杂物的几何长轴与外加载荷方向成不同角度时裂纹的萌生方式.同时讨论TiN夹杂中第一条裂纹萌生所需的应力与夹杂物面积的关系.结果表明,夹杂物面积越大,第一条裂纹萌生所需的应力越小.     

Ionospheric behavior of the F2 peak parameters foF2 and hmF2 at Hainan and comparisons with IRI model predictions

Monthly median values of foF2, hmF2 and M(3000)F2 parameters, with hourly time interval resolution for the diurnal variation, obtained with DPS-4 digisonde observations at Hainan (19.4°N, 109.0°E) are used to study the low latitude ionospheric variation behavior. The observational results are compared with the International Reference Ionospheric Model (IRI) predictions. The time period coverage of the data used for the present study is from March 2002 to February 2005. Our present study showed that: (1) In general, IRI predictions using CCIR and URSI coefficients follow well the diurnal and seasonal variation patterns of the experimental values of foF2. However, CCIR foF2 and URSI foF2 IRI predictions systematically underestimate the observed results during most time period of the day, with the percentage difference ΔfoF2 (%) values changing between about −5% and −25%, whereas for a few hours around pre-sunrise, the IRI predictions generally overestimate the observational ones with ΔfoF2 (%) sometimes reaching as large as ∼30%. The agreement between the IRI results and the observational ones is better for the year 2002 than for the other years. The best agreement between the IRI results and the observational ones is obtained in summer when using URSI coefficients, with the seasonal average values of ΔfoF2 (%) being within the limits of ±10%. (2) In general, the IRI predicted hmF2 values using CCIR M(3000)F2 option shows a poor agreement with the observational results. However, when using the measured M(3000)F2 as input, the diurnal variation pattern of hmF2 given by IRI2001 has a much better agreement with the observational one with the detailed fine structures including the pre-sunrise and post-sunset peaks reproduced reasonably well. The agreement between the IRI predicted hmF2 values using CCIR M(30,000)F2 option and the observational ones is worst for the afternoon to post-midnight hours for the high solar activity year 2002. During daytime hours the agreement between the hmF2 values obtained with CCIR M(30,000)F2 option and the observational ones is best for summer season. The discrepancy between the observational hmF2 and that obtained with CCIR M(30,000)F2 option stem from the CCIR M(3000)F2 model, which does not produce the small scale structures observed in the measured M(3000)F2.     

高速钻削复合材料的切削力

采用多种硬质合金钻头,在高转速和不同进给速度条件下对碳纤维/环氧树脂复合材料进行孔加工正交试验,通过研究其轴向力和扭矩以分析刀具条件和切削参数的适应性.结果表明:主轴转速是影响轴向力和扭矩的最主要因素,高转速钻削时轴向力和扭矩都显著减小;减小进给速度也使轴向力和扭矩减小,但其影响小于主轴转速.此外,钻头材质对轴向力和扭矩的影响大于钻头几何形状和进给速度;进给速度对轴向力的影响较大,而钻头几何形状对扭矩的影响较大.     

精密加工中切削方向毛刺生成机理的研究(英文)

金属切削毛刺是切削加工中产生的常见现象之一。本研究以金属切削实验为基础 ,对二维精密切削中切削方向毛刺的形成过程、主要影响因素及其变化规律进行了系统的实验研究和相应的理论分析 ,结果表明 :( 1 )切削方向毛刺形成过程为正常切削、挠曲变形、弹性效应、继续切削和剪切断裂分离 ;( 2 )发现了切削方向毛刺形成过程中的切屑与工件表面剪切断裂分离的特殊现象 ;( 3)切削方向毛刺尺寸和形态随着切削条件和刀具几何参数的变化而变化。     

尺寸参数对气动液阀启动特性的影响

为气动液阀的启动过程建立了数学模型，分析了尺寸参数对该阀启动特性的影响。计算结果表明：在保证必要的工作寿命的前提下，适当地增大控制腔气孔的直径或增大靠近控制腔的活塞端面直径有利于提高该阀的响应能力。本文所得的结论有利于此类阀门的设计。     

低速走丝电火花线切割加工断丝原因分析及处理

本文从电极丝、工作液、伺服控制和脉冲电源控制策略等几个方面,详细分析了低速走丝电火花线切割加工发生断丝现象的主要原因,并提出了相应的改造措施.     

固体火箭发动机试验模态分析技术研究

将固体火箭发动机划分为144个自由度，采用锤击法，单点激励多点响应（SIMO）对其在4种工况下进行了频率响应的测量，应用了多种方法进行模态参数识别和数据拟合，并对其结果进行比较，获得了发动机在各工况1kHz以内的各阶固有频率、振型和阻尼，并对试验模态分析技术在固体火箭发动机试验中的应用进行了研究。